VW Super Beetle Installation Guides & Videos

We are always looking for ways to help with your VW Super Beetle restoration and repairs. Our JBugs VW experts have created this vast collection of installation guides and videos to guide you along the way.

VW Super Beetle Body Installation Guides & Videos:

VW Super Beetle Clutch Cable Access Plate Modification

Replacing a clutch cable in a VW Beetle, Karmann Ghia, Thing or Type 3 requires removing the pedal assembly which in our opin ....

VW Super Beetle Floor Pan Disassembly

We're going to remove most all of the remaining parts down to a rolling chassis. Follow along with our tech as we near t ....

VW Super Beetle Floor Plan Replacement

Rusted out floor pans are a common problem for many VW Beetles and where the driver side pan on our chassis was in good shape ....

VW Super Beetle Frame Head Repair

While we were replacing the floor pans in our 1971 Super Beetle we also had to repair the front frame head support. This area ....

VW Super Beetle Body Molding Hole Repair

Whether you are building a Cal Look Beetle, a German/Euro look VW like we are, or you just want to eliminate the body molding ....

VW Super Beetle Body Removal

The day is finally here, we're going to split the body and pan for our 1971 Super Beetle. All of our last few videos hav ....

VW Super Beetle Body To Chassis Installation

We're finally ready to drop the body back on the pan of our 1971 Super Beetle project. We'll install a new pan to b ....

VW Super Beetle Fender Nut Repair

Often times when pulling fenders off a VW Beetle, the fender nuts that are attached to the body end up coming loose or had al ....

VW Super Beetle Firewall Nut Repair

Repairing the front firewall nut plates isn't a commonly needed repair but none the less, here we are. Our tech shows ho ....

VW Super Beetle Front Fender Removal

Our tech will cover some tips for removing the old dented and rusted front fenders and we'll show what can happen when r ....

VW Super Beetle Front Quarter Panel & Cross Member Repair

Now that our rusted heater channel is out of the way we can repair the damaged front quarter panel, rear quarter panel and re ....

VW Super Beetle Heater Channel Installation

We've got the old heater channel removed and we've completed some rust repairs completed on our 1971 Super Beetle d ....

VW Super Beetle Luggage Shelf Repair

When we first looked at the rear luggage shelf of our 1971 Super Beetle we thought that a small patch panel would take care o ....

VW Super Beetle Rear Apron Tail Pipe Modification

Modifying the rear apron of a VW Beetle usually involves welding up or shaving the tail pipe openings. We're goin ....

VW Super Beetle Right Rear Quarter Panel Repair

Now that our rusted heater channel is out of the way we can repair the damaged front quarter panel, rear quarter panel and re ....

VW Super Beetle Running Board, Rear Fender, & Decklid Removal

We're about midway through pulling apart our 1971 Super Beetle and we continue the tear down by removing the rear fender ....

VW Super Beetle Trunk Disassembly

Our 1971 Super Beetle body is almost completely stripped down and our last few videos have concentrated on the interior and d ....

VW Super Beetle Door Disassembly & Removal

We're continuing the disassembly of our 1971 Super Beetle and in this video our tech covers disassembling and removing t ....

VW Decklid Installation

Installing the engine lid cover isn't as difficult as installing the hood as it isn't nearly as big. The brackets a ....

VW Fire Suppression System Installation

The folks at BlazeCut came up with a brilliant, simple to install system that really should be in every engine compartment. F ....

VW Rear End Wrap-Up

We're going to install the rear fenders, tail lights and rear bumper. Then we'll finish up by bolting on running bo ....

VW Beetle Running Board Installation Video

Installing new running boards is a simple job that can make a big difference in the overall look of your Beetle. There are a ....

Body-On VW Floor Pan Installation

Replacing the pans, even with the body on is not all that difficult if you have the right tools and a few hours. Follow along ....

VW Super Beetle Brake Installation Guides & Videos:

Parking Brake Rebuild Video

It is very common for the parking brake in VWs to be pulled to far which causes the pushrod to pop out. Follow along with our ....

How to Bleed Your Brakes Video

Bleeding your brake system is a necessity when replacing any hydraulic brake component and is a very crucial step that will u ....

Brake Shoe Replacement Video

Replacing the rear brake shoes in your VW is a fairly simple affair provided you have a few tools. Follow along with one of o ....

Spun Brake Drum Video

Join us as we walk you through a quick tech tip on how to diagnose and repair a possible spun brake drum. Learn the tricks th ....

Quick Brake Bleeders Installation

Our 1971 Super Beetle Brake System is almost completely installed. We'll finish up by installing a new brake fluid reser ....

VW Super Beetle Brake Line Installation

Follow along as we install new stainless steel brake hard lines along with stainless steel braided brake hoses to plumb the b ....

VW Super Beetle Dual Circuit Master Cylinder Installation

Now that we have 4 Wheel Disc Brakes installed on our 1971 Super Beetle we need to install a master cylinder that can supply ....

VW Super Beetle Rear Disc Brake Conversion Kit Installation

Since we installed an EMPI premium disc brake on the front of our Super Beetle, we didn’t want the rear to feel neglected s ....

VW Super Beetle Cables & Lines Installation Guides & Videos:

VW Cables & Lines Routing Diagrams

While VW Chassis changed from year to year, the placement and routing of wires and guide tubes mostly remained consistent. ....

Speedometer Cable Installation Video

Making sure you can monitor your speed and more importantly your mileage so you can keep your VW's engine running well. ....

VW Clutch & Accelerator Cable Replacement Video

Replacing the accelerator cable is a fairly simple task but the clutch cable replacement is a bit more involved as the pedal ....

VW Fuel & Vent Line Replacement Video

Whether it's because of the ethanol in today's fuel, or simple age and deterioration, the fuel filler hoses, breath ....

VW Super Beetle Chassis Installation Guides & Videos:

VW Setting An Adjustable Beam Video

Our Tech covers how to measure and adjust the front beam to get the height set to exactly the position you like. ....

VW Clutch & Accelerator Cable Replacement Video

Replacing the accelerator cable is a fairly simple task but the clutch cable replacement is a bit more involved as the pedal ....

VW Beetle Transmission Removal Video

If your transmission mounts have separated or you are clearancing your 6 volt transmission for a 12 volt flywheel then we hav ....

VW Super Beetle Front Steering & Suspension Installation

Follow along as we install the various steering, suspension and brake components needed to get our Euro Look Beetles front wh ....

VW Super Beetle Steering Column Installation

We got the front steering and suspension bolted on to our 1971 Super Beetle in our last video, now we will get the steering c ....

VW Super Beetle Axle & Rear Truss Bar Installation

We're prepping and installing new CV Joint Axle Assemblies and we’re going to mock up our rear truss bar in this video ....

VW Super Beetle Front Suspension Removal

The body is off our 1971 Super Beetle which leaves behind a chassis which isn’t as easy to manage as a Standard Beetle. The ....

VW Super Beetle Lowering the Rear End

While we didn't have to lower the rear of our 1971 Super Beetle, we wanted to give an idea of how the car will look befo ....

VW Super Beetle Rear Suspension & Axle Tear Down

The chassis has been cleaned up and painted after we did the rust repairs and installed new floor pans. Now we’re going to ....

VW Super Beetle Trailing Arm Installation

We install new axle bearings and spacers into the trailing arms before installing the rest of the rear suspension and brake p ....

VW Super Beetle Clutch Cable Access Plate Modification

Replacing a clutch cable in a VW Beetle, Karmann Ghia, Thing or Type 3 requires removing the pedal assembly which in our opin ....

VW Super Beetle Floor Pan Disassembly

We're going to remove most all of the remaining parts down to a rolling chassis. Follow along with our tech as we near t ....

VW Super Beetle Floor Plan Replacement

Rusted out floor pans are a common problem for many VW Beetles and where the driver side pan on our chassis was in good shape ....

VW Super Beetle Frame Head Repair

While we were replacing the floor pans in our 1971 Super Beetle we also had to repair the front frame head support. This area ....

VW Super Beetle Steering Component Removal

We're ready to pull the body from the pan of our 1971 Super Beetle Restoration project but, as we have a Super Beetle, t ....

VW Super Beetle Transmission Installation

We picked up a rebuilt Pro Street Flyer Transmission from The Wright Gearbox to install in our 1971 Euro Look Super Beetle. F ....

VW Clutch Installation

We'll install a clutch, pressure plate and throw out bearing. The installation is pretty straight forward, there isn&apo ....

VW Final Adjustments

In this video we're resetting the rear suspension, fixing a few oil leaks, dialing in the fuel pressure and getting our ....

VW Adjustable Strut Installation Video

Our Tech shows you how to pull your old struts and install new adjustable strut inserts. The adjustable struts allow up to a ....

VW Beetle Throw Out Shaft Replacement Video

Whenever you are restoring a VW Beetle, or any vehicle for that matter, there are always repairs that are unplanned. For us i ....

1971-1973 VW Super Beetle Front End Diagram

View a complete diagram of the 1971-1973 Super Beetle front end suspension parts, showing the location of each part and links ....

1973.5-1974 VW Super Beetle Front End Diagram

View a complete diagram of the 1973.5-1974 Super Beetle front end suspension parts, showing the location of each part and lin ....

1975-1979 VW Super Beetle Front End Diagram

View a complete diagram of the 1975-1979 Super Beetle front end suspension parts, showing the location of each part and links ....

VW Super Beetle Electrical Installation Guides & Videos:

Electrical Terminals Chart

Our complete list of electrical terminals, components, factory wire colors, and more in this easy-to-read chart. ....

VW Generator & VW Alternator Wiring Guide

All Volkswagens built in 1966 or earlier were originally made with a 6 Volt Generator. Many of those have since been converte ....

VW Starter Installation Video

If you are having problems with your starter only working occasionally or not working at all and have eliminated the possibil ....

VW Alternator Conversion Video

Big stereo systems and aftermarket fog lights can put a lot of load on the stock generator. Swapping over to an alternator is ....

VW Radio Installation

Our Custom Autosound Radios are designed for your VW dash board. Installation is Simple. Custom Autosound radios were enginee ....

Wiring: Emergency Flasher Switches & Relays

Our essential guide to the Reverse Light Switch and Emergency Flasher Switch of your classic VW.

Wiring Diagram: Flash Conversion

Our wiring guide for the W-1007 VW Flasher Relay Conversion Kit.

Wiring: Headlight Switches & Relays

We've made a handy visual chart of the headlight switches and dimmer relays available for your VW. ....

Wiring: Ignition Switches

Keep this page handy for an easy reference to the terminals on your ignition switches and electrical assemblies. ....

Wiring: Steering Wheel Horn

Of all of the electrical circuits in a VW Beetle, the horn (specifically the ground) circuit seems to give people the most tr ....

Wiring: Turn Signal Switches & Relays

We've put together diagrams of the 8 turn signal relays and switches for your VW.

VW Stereo Installation

Vintage cars especially almost seem to require a good sound system as there isn’t much better than going for a weekend crui ....

VW Super Beetle Stereo Wiring & Carpet Installation

With most of the factory wiring for our Super Beetle finished, we'll get to work on adding the wiring for our stereo and ....

1971 VW Super Beetle - Wiring Series - Part 1

In this portion we'll get a new main wiring harness pulled into the car along with some additional wires that we'll ....

1971 VW Super Beetle - Wiring Series - Part 2

The installation of a new wiring harness in our 1971 Super Beetle continues as we work our way from the back of the car to th ....

1971 VW Super Beetle - Wiring Series - Part 3

We've got most of the wiring from the back up to the trunk complete and work continues in the trunk as we install the do ....

1971 VW Super Beetle - Wiring Series - Part 4

We're still working in the trunk where we'll be wiring up the hazard switch, the turn signal switch and our LED tur ....

1971 VW Super Beetle - Wiring Series - Part 5

We finish up by hooking up some of the odd pieces like the brake warning light, the reverse light switch and we custom make a ....

VW VDO Speedometer Programming

We need to program the Electronic VDO Speedometer so that it displays correctly. A little math, or a GPS Speedometer with odo ....

VW Super Beetle Speaker Kick Panels Installation

Speaker Kick Panels are our favorite way to mount front speakers in Vintage VWs.

VW Super Beetle Engine Installation Guides & Videos:

VW Engine Calculator

We have taken the hard work out of your engine repair or rebuild with our VW Engine Calculator.

VW Engine Torque, Displacement, Deck Volume Charts

Check out our torque specification chart, engine displacement table, and a deck volume chart.

VW Engine Frequently Asked Questions

If you’ve got questions about your VW engine, we’ve got the answers. Check out our FAQs.

VW Engine Identification Chart

This page contains original Volkswagen Engine Serial number information to help you identify your air-cooled VW engine. ....

What VW Carburetor Do I Need?

The best way to identify what carburetor you need is to find the model number stamped on the side of the carburetor float bow ....

VW Engine Tin

VW Engine Tin is crucial to ensuring your engine runs cool. The tin directs air from the top portion of the engine compartmen ....

Retain Stock Heater with Performance Exhaust

When installing most performance exhaust systems, your cabin heater and defroster will be disabled. This is because the conne ....

VW Distributor Parts Chart

Find the correct distributor parts including point, condensers, caps, and rotors.

Engine Bearing Size Chart

The bearings in your classic VW engine can make all the difference to help your engine live a long and hassle-free life. ....

VW Valve Adjustment Procedure

Regular valve adjustment will greatly increase the lifespan of your VW engine. Follow along as we break down the valve adjust ....

VW Oil System Diagram

Our complete oil system diagram makes it easy to find the correct parts and fluids for your VW.

VW Tune Up Parts Index

Find the correct Bosch tune up parts for your VW with our VW Tune Up Index. This index will help you identify the correct dis ....

How To Choose The Right Oil Pump

It's often said the oil pump is the heart of your engine. Its heartbeat pumps the oil which keeps your engine running. ....

VW Fuel Injection to Carburetor Conversion

Installing the carburetor conversion kit is an involved process but we have put together a brief list of the steps and instru ....

VW Carburetor & Intake Manifold Installation

Follow along with our tech as he shows you how to remove your old air cleaner, carburetor and intake manifold and install ne ....

VW Carburetor Tuning

With the engine for our 1971 Super Beetle project started and through its initial break in run, we can take a quick look insi ....

VW Carburetor Rejetting

With our 1800cc Stroker Engine running and through its initial break in and tuning, we can get our carburetor dialed in. We&a ....

34PICT3 VW Carburetor Replacement

The stock carburetor on this 1971 VW Super Beetle has just sprung a fuel leak. Follow along with our tech Sam as he goes thro ....

VW Fuel & Vent Line Replacement

For this video we are going to address most all of the problems that can cause a VW Beetle to smell of fuel inside the car. W ....

VW Exhaust & J-Tube Installation

Looking for some tips on replacing the worn out or rusted exhaust system on your VW Beetle? Follow along with our tech as he ....

VW Heater Box Installation

A common misconception is that heater boxes can't be run with aftermarket exhausts and that just isn't true. Follow ....

VW Engine Removal

Diagnosing an engine problem is much easier when you can see all around the engine so follow along as we walk you through how ....

VW Starter Installation

If you are having problems with your starter only working occasionally or not working at all and have eliminated the possibil ....

VW Alternator Conversion Installation

Swapping over to an alternator is a great way to improve the electrical system of your VW. Follow along in this video as we i ....

VW Long Block Disassembly

We continue the teardown of our 1971 VW Super Beetle engine, and prepare it for a complete disassembly and rebuild. Follow al ....

VW Crank & Rod Assembly

Our 1971 Super Beetle’s engine case is back from the machine shop and ready to be built. In this video we assemble the cran ....

Clearancing Pistons & Setting Compression Ratio

With the 1800cc stroker short block completed for our 1971 Super Beetle, we can start to mock up the top end with pistons and ....

Setting Rocker Geometry

We're almost done with the build of our 1800cc stroker engine and with our compression ratio and deck height set; we can ....

VW Top End Assembly

The top end of our 1971 Super Beetle's 1800cc stroker engine is ready to be completed, so we're going to prep the p ....

VW Super Beetle Engine Tin Disassembly

In preparation for disassembling our engine to determine why it won't turn over completely our tech shows you how to rem ....

VW Dual Port Cylinder Head Replacement

Follow along as we walk you through how to replace all the components of the cylinder head. This is a simple DIY project that ....

VW Short Block Disassembly

Follow along as we continue the teardown of our 1971 VW Super Beetle engine. In this video our tech will split the engine cas ....

VW Short Block Assembly

We continue our 1971 VW Super Beetle engine assembly by dropping the crankshaft, camshaft, bearings, and other engine interna ....

VW Push Rod Tube Quick Change

Join us as we walk you through a quick tech tip on how to install and adjust quick change push rod tubes in your VW engine. T ....

VW Oil Pump & Crank End Play

Now that our engine case halves are bolted together, we can continue working on our 1971 Super Beetle's 1800cc stroker e ....

VW Turn Key Assembly: Part 1

Our 1800cc stroker engine longblock is complete and ready for all the accessories that will make it a running engine for plac ....

VW Turn Key Assembly: Part 2

We're almost done bolting on all the accessories to the 1800cc stroker engine we’re putting in our 1971 Super Beetle. ....

VW Engine Break In-Start Up

Our 1800cc stroker engine is ready to be started, but first we need to fill it up with oil. Our tech shows you how to unload ....

VW Rear Engine Compartment - Seals, Firewall

We'll get the engine compartment ready for the engine. Our tech will show you some tips and tricks to installing the fir ....

VW Engine Installation

Follow along as we install the rebuilt, now 1800cc stroker engine back in place and see what hiccups we run into. ....

VW Fire Suppression System Installation

The folks at BlazeCut came up with a brilliant, simple to install system that really should be in every engine compartment. F ....

Timing a 009 Distributor

In this video we walk you through how to check and set the timing on a 009 distributor.

Installing a SVDA Distributor with Electronic Ignition

In this video we install a SVDA (Single Vacuum, Dual Advance) distributor that comes with an electronic ignition. ....

1600cc Engine Build Series - Short Block

Follow along and watch the steps Sam takes, and the mistakes he makes while building this all new, EMPI Unassembled Long Bloc ....

1600cc Engine Build Series - Top End Assembly

Sam picks up right where we left our short block and builds the top end of our unassembled 1600cc engine. ....

Engine Assembly - Engine Tin Fitment

Sam covers the process of test fitting all of the aftermarket engine tin and what is needed to get the tin to fit tightly. ....

Engine Assembly - Carburetor, Fuel Pump, Alternator

Sam finishes assembling the EMPI Long Block Kit by installing the fuel pump, alternator, and carburetor. ....

VW Super Beetle Exterior Installation Guides & Videos:

How to Install a VW Beetle Bumper

Follow along with JBugs resident VW expert, Sam as he shows how to properly install a front and rear bumper on a classic VW B ....

VW Door Handle Replacement Video

Locking, unlocking and opening the door on your Beetle can be difficult if your door handles are broken. Fortunately replacin ....

VW Door Seal Installation

This easy to follow, 4-step guide will help you properly install your VW door seals and prevent common mistakes. ....

DIY VW Beetle Running Boards

Our guide shows how to install the running board on a classic Volkswagen Beetle and, unlike most of our guides requiring a va ....

VW Beetle Running Board Installation Video

Installing new running boards is a simple job that can make a big difference in the overall look of your Beetle. There are a ....

Pop-Out Window Kit Installation Video

Since we never like drilling on a painted car, we're going to install some pop out windows on our 1963 Resto Custom Beet ....

VW Super Beetle Vent Wing Rebuild

Disassembling just about anything is simple, it's getting it back together afterwards that is the hard part! Either way, ....

VW Super Beetle Door Installation & Assembly

The re-assembly of our 1971 Super Beetle continues and in this video we will get the doors bolted back to the body. Then we w ....

VW Super Beetle Interior Installation Guides & Videos:

How to Install VW Seat Upholstery & Seat Pads

Reupholstering your seats is a big project, but you don't have to do it alone. Follow along through the entire process. ....

Sunvisor & Visor Clip Installation Video

A very simple installation that can make a big difference for your VW. Especially if your sunvisors are flopping around as yo ....

VW Dashboard Installation Video

Replacing the padded dashboard in your Beetle can be a time consuming job. Just the same it is time well spent as the dashboa ....

VW Stock Steering Wheel Installation Video

If you are replacing an original, cracked VW steering wheel or an aftermarket steering wheel to spruce up your VW be sure to ....

How to Install Custom Autosound VW Radio

Our Custom Autosound Radios are designed for your VW dash board. Installation is simple. Custom Autosound radios were enginee ....

VW HushMat Sound Deadener Installation

Installing sound deadening isn't something that most people consider when doing a restoration, and it isn't somethi ....

VW Super Beetle Headliner Pad Kit Installation

Installing headliner padding, like the sound deadening we just installed, isn't required to install a headliner but it d ....

VW Super Beetle Headliner Installation

We'll show how with some patience and the right technique, just about anyone can install their own headliner. Our tech w ....

VW Super Beetle Padded Dashboard Installation

Installing a padded dashboard is something that a lot of people have a hard time with. It requires test fitting, trimming, te ....

VW Super Beetle Dashboard Removal

This video will cover removing the dash and a number of items in the trunk that make removing the dash easier. Keep in mind w ....

VW Super Beetle Interior Disassembly

Our seats and most of the headliner and carpet had already been removed but we'll complete the disassembly by removing a ....

VW Super Beetle Parking Brake & Heater Controls Installation

We are wrapping up the installation of all the control cables on the chassis for our 1971 Euro Look Super Beetle. First we re ....

VW Super Beetle Pedal Assembly Installation

We've cleaned up, degreased and painted the original pedal assembly, along with the original hardware and we show how to ....

VW Super Beetle Stereo Wiring & Carpet Installation

With most of the factory wiring for our Super Beetle finished, we'll get to work on adding the wiring for our stereo and ....

VW Super Beetle Speaker Kick Panels Installation

Speaker Kick Panels are our favorite way to mount front speakers in Vintage VWs.

VW Super Beetle Front Carpet Installation

Now that we've got our speaker kick panels mounted, all of our stereo wiring run and the carpet padding is in, we can in ....

VW Super Beetle Rear Kick Panel & Under Seat Assembly

We can't wait to get the seats installed in our 1971 Super Beetle but before we can, we need to button up all the stuff ....

VW Super Beetle Door Panel Installation

In this video we're going to install the rear quarter panels and the front door panels.

VW Super Beetle Seat Belt Installation

Seat belts aren't one of the first things you think about when you start planning out a restoration. ....

VW Super Beetle Rear Seat Upholstery Installation

The rear seat takes more than just upholstery as it is also can serve as a platform if the backrest is folded down. ....

VW Super Beetle Front Seat Installation

The stock front seats were reusable but we wanted something a little more modern so we special ordered up a set of TMI Pro Se ....

VW Stereo Installation

Vintage cars especially almost seem to require a good sound system as there isn’t much better than going for a weekend crui ....